National Academies Press: OpenBook
Suggested Citation:"FRONT MATTER." National Research Council. 1991. Plasma Processing of Materials: Scientific Opportunities and Technological Challenges. Washington, DC: The National Academies Press. doi: 10.17226/1875.
×

Plasma Processing of Materials:

Scientific Opportunities and Technological Challenges

Panel on Plasma Processing of Materials

Plasma Science Committee

Board on Physics and Astronomy

Commission on Physical Sciences, Mathematics, and Applications

National Research Council

National Academy Press
Washington, D.C. 1991

Suggested Citation:"FRONT MATTER." National Research Council. 1991. Plasma Processing of Materials: Scientific Opportunities and Technological Challenges. Washington, DC: The National Academies Press. doi: 10.17226/1875.
×

NOTICE: The project that is the subject of this report was approved by the Governing Board of the National Research Council, whose members are drawn from the councils of the National Academy of Sciences, the National Academy of Engineering, and the Institute of Medicine. The members of the committee responsible for the report were chosen for their special competences and with regard for appropriate balance.

This report has been reviewed by a group other than the authors according to procedures approved by a Report Review Committee consisting of members of the National Academy of Sciences, the National Academy of Engineering, and the Institute of Medicine.

The National Academy of Sciences is a private, nonprofit, self-perpetuating society of distinguished scholars engaged in scientific and engineering research, dedicated to the furtherance of science and technology and to their use for the general welfare. Upon the authority of the charter granted to it by the Congress in 1863, the Academy has a mandate that requires it to advise the federal government on scientific and technical matters. Dr. Frank Press is president of the National Academy of Sciences.

The National Academy of Engineering was established in 1964, under the charter of the National Academy of Sciences, as a parallel organization of outstanding engineers. It is autonomous in its administration and in the selection of its members, sharing with the National Academy of Sciences the responsibility for advising the federal government. The National Academy of Engineering also sponsors engineering programs aimed at meeting national needs, encourages education and research, and recognizes the superior achievements of engineers. Dr. Robert M. White is president of the National Academy of Engineering.

The Institute of Medicine was established in 1970 by the National Academy of Sciences to secure the services of eminent members of appropriate professions in the examination of policy matters pertaining to the health of the public. The Institute acts under the responsibility given to the National Academy of Sciences by its congressional charter to be an adviser to the federal government and, upon its own initiative, to identify issues of medical care, research, and education. Dr. Stuart Bondurant is acting president of the Institute of Medicine.

The National Research Council was established by the National Academy of Sciences in 1916 to associate the broad community of science and technology with the Academy's purposes of furthering knowledge and of advising the federal government. Functioning in accordance with general policies determined by the Academy, the Council has become the principal operating agency of both the National Academy of Sciences and the National Academy of Engineering in providing services to the government, the public, and the scientific and engineering communities. The Council is administered jointly by both Academies and the Institute of Medicine. Dr. Frank Press and Dr. Robert M. White are chairman and vice chairman, respectively, of the National Research Council.

This project was supported by the National Science Foundation under Grant No. ECS-8922375, the Office of Naval Research under Contract No. N00014-89-J-1728, the Defense Advanced Research Projects Agency under Contract No. N60921-91-M-3233, and the Air Force Office of Scientific Research through the National Science Foundation under Grant No. PHY-8814509.

Library of Congress Catalog Card No. 91-66812

International Standard Book Number 0-309-04597-5

Additional copies of this report are available from:
National Academy Press
2101 Constitution Avenue, NW Washington, DC 20418

S465

Printed in the United States of America

Suggested Citation:"FRONT MATTER." National Research Council. 1991. Plasma Processing of Materials: Scientific Opportunities and Technological Challenges. Washington, DC: The National Academies Press. doi: 10.17226/1875.
×

PANEL ON PLASMA PROCESSING OF MATERIALS

JOSEPH PROUD,

GTE Laboratories Incorporated,

Chair

RICHARD A. GOTTSCHO,

AT&T Bell Laboratories,

Vice Chair

JAMES BONDUR,

Applied Materials, Inc.

ALAN GARSCADDEN,

Wright Research and Development Laboratory

JOACHIM V. HEBERLEIN,

University of Minnesota

G. KENNETH HERB,

AT&T Bell Laboratories

MARK J. KUSHNER,

University of Illinois

JAMES E. LAWLER,

University of Wisconsin

MICHAEL A. LIEBERMAN,

University of California, Berkeley

THOMAS M. MAYER,

Sandia National Laboratories

ARTHUR V. PHELPS,

Joint Institute for Laboratory Astrophysics

WARD ROMAN,

United Technologies Research Center

HERB SAWIN,

Massachusetts Institute of Technology

HAROLD F. WINTERS,

International Business Machines

National Research Council Committee Liaison Representatives

JOHN H. PEREPEZKO,

University of Wisconsin, Solid State Sciences Committee

ANDREW U. HAZI,

Lawrence Livermore Laboratory, Committee on Atomic, Molecular, and Optical Sciences

CHARLES F. KENNEL,

University of California at Los Angeles, Plasma Science Committee

Government Liaison Representatives

JAMES B. GERARDO,

Sandia National Laboratories

LAWRENCE S. GOLDBERG,

National Science Foundation

JERRY J. PERRIZO,

Air Force Office of Scientific Research

CHARLES W. ROBERSON,

Office of Naval Research

JAMES R. ROBERTS,

National Institute of Standards and Technology

RONALD D. TAYLOR, Senior Program Officer

Suggested Citation:"FRONT MATTER." National Research Council. 1991. Plasma Processing of Materials: Scientific Opportunities and Technological Challenges. Washington, DC: The National Academies Press. doi: 10.17226/1875.
×

PLASMA SCIENCE COMMITTEE

FRANCIS PERKINS,

Princeton University,

Chair

JONATHAN ARONS,

University of California, Berkeley

MAFIA ASHOUR-ABDALLA,

University of California, Los Angeles

IRA B. BERNSTEIN,

Yale University

E. M. CAMPBELL,

Lawrence Livermore National Laboratory

RONALD C. DAVIDSON,

Princeton University

ALAN GARSCADDEN,

Wright Research and Development Center

RICHARD A. GOTTSCHO,

AT&T Bell Laboratories

ROY GOULD,

California Institute of Technology

ROBERT L. McCRORY,

University of Rochester

JOSEPH PROUD,

GTE Laboratories Incorporated

NORMAN ROSTOKER,

University of California, Irvine

RAVI SUDAN,

Cornell University

Former Members of the Plasma Science Committee Who Were Active During Formation of the Panel on Plasma Processing of Materials (1988-1991)

CHARLES F. KENNEL,

University of California, Los Angeles,

Chair

DAVID E. BALDWIN,

University of Texas

JOHN M. DAWSON,

University of California, Los Angeles

JOHN H. MALMBERG,

University of California, San Diego

RONALD D. TAYLOR, Senior Program Officer

Suggested Citation:"FRONT MATTER." National Research Council. 1991. Plasma Processing of Materials: Scientific Opportunities and Technological Challenges. Washington, DC: The National Academies Press. doi: 10.17226/1875.
×

BOARD ON PHYSICS AND ASTRONOMY

FRANK D. DRAKE,

University of California, Santa Cruz,

Chair

LLOYD ARMSTRONG,

Johns Hopkins University

HOWARD C. BERG,

Harvard University

WILLIAM F. BRINKMAN,

AT&T Bell Laboratories

PRAVEEN CHAUDHARI,

IBM T.J. Watson Research Center

GEORGE W. CLARK,

Massachusetts Institute of Technology

JEROME I. FRIEDMAN,

Massachusetts Institute of Technology

HAROLD P. FURTH,

Princeton University

MARTHA P. HAYNES,

Cornell University

CHARLES F. KENNEL,

University of California, Los Angeles

GILLIAN KNAPP,

Princeton University

STEVEN E. KOONIN,

California Institute of Technology

ALBERT NARATH,

Sandia National Laboratories

GEORGE W. PARSHALL,

E.I. du Pont de Nemours & Company, Inc.

JOSEPH M. PROUD,

GTE Laboratories Incorporated

VERA RUBIN,

Carnegie Institution of Washington

DAVID N. SCHRAMM,

University of Chicago

DANIEL TSUI,

Princeton University

DONALD C. SHAPERO, Director

ROBERT L. RIEMER, Associate Director

RONALD D. TAYLOR, Senior Program Officer

SUSAN M. WYATT, Administrative Associate

MARY RIENDEAU, Administrative Secretary

ANNE K. SIMMONS, Senior Secretary

Suggested Citation:"FRONT MATTER." National Research Council. 1991. Plasma Processing of Materials: Scientific Opportunities and Technological Challenges. Washington, DC: The National Academies Press. doi: 10.17226/1875.
×

COMMISSION ON PHYSICAL SCIENCES, MATHEMATICS, AND APPLICATIONS

NORMAN HACKERMAN,

Robert A. Welch Foundation,

Chair

PETER J. BICKEL,

University of California, Berkeley

GEORGE F. CARRIER,

Harvard University

DEAN E. EASTMAN,

IBM T.J. Watson Research Center

MARYE ANNE FOX,

University of Texas

PHILLIP A. GRIFFITHS,

Institute for Advanced Study

NEAL F. LANE,

Rice University

ROBERT W. LUCKY,

AT&T Bell Laboratories

CLAIRE E. MAX,

Lawrence Livermore National Laboratory

CHRISTOPHER F. McKEE,

University of California, Berkeley

JAMES W. MITCHELL,

AT&T Bell Laboratories

RICHARD S. NICHOLSON,

American Association for the Advancement of Science

ALAN SCHRIESHEIM,

Argonne National Laboratory

KENNETH G. WILSON,

Ohio State University

NORMAN METZGER, Executive Director

Suggested Citation:"FRONT MATTER." National Research Council. 1991. Plasma Processing of Materials: Scientific Opportunities and Technological Challenges. Washington, DC: The National Academies Press. doi: 10.17226/1875.
×

Preface

In 1989, the Executive Committee of the Division of Plasma Physics (DPP) of the American Physical Society (APS) made a presentation to the Board on Physics and Astronomy (BPA) arguing that a Plasma Science Committee should be established by the National Research Council (NRC). Shortly thereafter, the new committee was formed under the auspices of the BPA.

Among its first projects, the Plasma Science Committee (PLSC) launched a study of plasma processing of materials by convening an informational meeting at which representatives of the materials processing community provided technical background and identified issues and priorities. It was noted that low-temperature plasma science is vitally important to the industrial sector in areas such as materials processing and semiconductor fabrication. Yet the basic research and education efforts in this area are inadequate and are not nearly commensurate with its technical and economic importance. Accordingly, the PLSC called for the formation of a panel of specialists to carry out a science and technology assessment with the following specific charge:

  • Evaluate the potential impact of advances in low-temperature plasma science on surface processing technology, with emphasis on semiconductor applications.

  • Identify key research problems in plasma physics and chemistry and the interaction of plasmas with surfaces.

  • Recommend means to bring to bear the strengths of the plasma science community on the scientific, technological, and educational issues identified in the study.

The Panel on Plasma Processing of Materials (PPPM) was organized in 1990 and met several times to address this charge. The panel was selected to provide representation from industry as well as from academic institutions, and liaison members were appointed who concurrently served on the Plasma Science Committee, the Solid State Sciences Committee (SSSC), and the Committee on Atomic, Molecular, and Optical Sciences (CAMOS).

A daunting problem for the panel stemmed from the diversity of industrial applications of plasma-based systems used in the processing of materials. In its deliberations and its effort to focus the study, the panel concerned itself with two major areas of industrial applications, namely, microelectronics and aerospace. Three subpanels were formed to assess (1) applications of plasma processing of materials in the electronics and aerospace industries, (2) the basic plasma science that supports the applications, and (3) the related educational needs. The subpanels were charged to confront issues affecting the future health of the technology and science, the competitive position of the U.S. technology, identification of emerging technologies, the role of funding and coordination of research goals, and cooperation among industrial, academic, and national laboratory resources.

A two-day workshop was held early in 1991 to bring together some two dozen additional experts from the low-temperature plasma community for the purpose of soliciting their review of the panel's draft findings and to obtain additional input. Workshop participants reviewed a preliminary report by the panel and followed the topical approach of the subpanels. The workshop presentations and breakout groups emphasized identification of issues. The acknowledged diversity of subject matter was indeed matched by the diverse views of the

Page viii Cite
Suggested Citation:"FRONT MATTER." National Research Council. 1991. Plasma Processing of Materials: Scientific Opportunities and Technological Challenges. Washington, DC: The National Academies Press. doi: 10.17226/1875.
×

participants, which led to lively debate but also to consensus on many of the key issues. This report, prepared by the Panel on Plasma Processing of Materials, is intended to summarize the views of the working panel members, the input received as a result of the workshop, the useful comments of numerous colleagues contacted by the panel, and many helpful suggestions contributed by the report's NRC-appointed peer reviewers.

The Panel on Plasma Processing of Materials finds that plasma processing of materials is a technology critical to implementing some of the key recommendations of the NRC study Materials Science and Engineering for the 1990s (National Academy Press, Washington, D.C., 1989) and to enhancing the health of the technologies identified in the Report of the National Critical Technologies Panel (U.S. Government Printing Office, Washington, D.C., 1991), specifically in the areas of materials synthesis and processing and microelectronic processing.

Although the work of the panel is now complete, it is the hope of its members that this report will clarify the critical importance of low-energy plasma science in materials processing and that a coordinated national focus will be developed to meet the demanding technological challenges that lie ahead. The diversity and emerging nature of plasma processing suggest that this will not be an easy task, but it is one that must not fail, given the economic importance of the technology and its enormous potential for stimulating economic growth.

Suggested Citation:"FRONT MATTER." National Research Council. 1991. Plasma Processing of Materials: Scientific Opportunities and Technological Challenges. Washington, DC: The National Academies Press. doi: 10.17226/1875.
×

Acknowledgments

The panel is grateful to R. McGrath for his extensive contributions to the chapter on education in plasma science, to J. Verdeyen for his input on the history of low-energy plasma science, and to R. Matula for his extensive literature searches. It is also indebted to J. Fincke and D. E. Ibbotson for their contributions to the basic science section, to A. Kornblit for his contribution to the applications section, and to J. T. Herron for his work on chemical kinetics and data base requirements. Contributions from E. S. Aydil, K. Ceraso, D. Economou, D. B. Graves, C. Jurgensen, L. E. Katz, S. Marshall, J.P. McVittie, G. Oehrlein, K. Olasupo, G. S. Selwyn, and D. Vitkavage are gratefully acknowledged. The panel could not have completed its work without the help of its NRC staff officer, Ronald D. Taylor. Thanks are also due to the editor, Susan Maurizi, and Anne Simmons, who prepared the manuscript.

Suggested Citation:"FRONT MATTER." National Research Council. 1991. Plasma Processing of Materials: Scientific Opportunities and Technological Challenges. Washington, DC: The National Academies Press. doi: 10.17226/1875.
×
This page in the original is blank.
Suggested Citation:"FRONT MATTER." National Research Council. 1991. Plasma Processing of Materials: Scientific Opportunities and Technological Challenges. Washington, DC: The National Academies Press. doi: 10.17226/1875.
×

Contents

Suggested Citation:"FRONT MATTER." National Research Council. 1991. Plasma Processing of Materials: Scientific Opportunities and Technological Challenges. Washington, DC: The National Academies Press. doi: 10.17226/1875.
×
   

Ex Situ Analysis

 

43

   

Plasma Generation and Transport

 

44

   

Low-Pressure Plasma Modeling

 

45

   

Analysis

 

45

   

Fluid Simulations

 

46

   

Particle-in-Cell and Kinetic Simulations

 

46

   

Thermal Plasma Modeling

 

47

   

Toward CAD Tools and Expert Systems

 

49

   

Chemical Kinetics

 

49

   

Multidimensional Modeling and Magnetic Effects

 

49

   

Stability of Processing Plasmas

 

50

   

Accuracy and Reliability of Numerical Simulation Methods

 

50

   

Plasma Diagnostics

 

51

   

Positive Ions and Neutrals

 

51

   

Electron Density and Energy Distribution

 

53

   

Fields

 

53

   

Negative Ions

 

53

   

Particulates

 

55

   

Reference Reactors

 

55

   

Data Base for Plasma Generation and Transport

 

55

   

Present Status

 

56

   

Needs

 

56

   

Distribution of Information

 

57

   

Plasma-Surface Interactions

 

57

   

Boundary Conditions

 

58

   

Passive Surfaces

 

59

   

Particulates

 

59

   

Microstructure Evolution

 

60

   

In Situ Analysis

 

60

   

Funding for Plasma Processing Research

 

61

   

Japanese Research

 

61

   

French Research

 

63

   

Findings and Conclusions

 

63

5

 

Educational Issues

 

65

   

Educational Requirements for Undergraduates

 

66

   

Laboratory Courses and the Scientific Method

 

67

   

Research Experiences and Cooperative Programs

 

67

   

U.S. Graduate Education

 

67

   

Texts and Computer-aided Instruction

 

69

   

Faculty Development

 

69

   

Continuing Education

 

69

   

Foreign Educational Offerings

 

70

   

Japan

 

70

   

France

 

71

   

Findings and Conclusions

 

72

 

 

Appendix: Participants in Workshop on Plasma Processing of Materials

 

75

Suggested Citation:"FRONT MATTER." National Research Council. 1991. Plasma Processing of Materials: Scientific Opportunities and Technological Challenges. Washington, DC: The National Academies Press. doi: 10.17226/1875.
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Plasma processing of materials is a critical technology to several of the largest manufacturing industries in the world—electronics, aerospace, automotive, steel, biomedical, and toxic waste management. This book describes the relationship between plasma processes and the many industrial applications, examines in detail plasma processing in the electronics industry, highlights the scientific foundation underlying this technology, and discusses education issues in this multidisciplinary field.

The committee recommends a coordinated, focused, and well-funded research program in this area that involves the university, federal laboratory, and industrial sectors of the community. It also points out that because plasma processing is an integral part of the infrastructure of so many American industries, it is important for both the economy and the national security that America maintain a strong leadership role in this technology.

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