National Academies Press: OpenBook

Maintenance Productivity Practices (2004)

Chapter: APPENDIX D - HOUSTON METRO ADDITIONAL INFORMATION ON PAINTING

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Suggested Citation:"APPENDIX D - HOUSTON METRO ADDITIONAL INFORMATION ON PAINTING." National Academies of Sciences, Engineering, and Medicine. 2004. Maintenance Productivity Practices. Washington, DC: The National Academies Press. doi: 10.17226/23049.
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Suggested Citation:"APPENDIX D - HOUSTON METRO ADDITIONAL INFORMATION ON PAINTING." National Academies of Sciences, Engineering, and Medicine. 2004. Maintenance Productivity Practices. Washington, DC: The National Academies Press. doi: 10.17226/23049.
×
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Suggested Citation:"APPENDIX D - HOUSTON METRO ADDITIONAL INFORMATION ON PAINTING." National Academies of Sciences, Engineering, and Medicine. 2004. Maintenance Productivity Practices. Washington, DC: The National Academies Press. doi: 10.17226/23049.
×
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Suggested Citation:"APPENDIX D - HOUSTON METRO ADDITIONAL INFORMATION ON PAINTING." National Academies of Sciences, Engineering, and Medicine. 2004. Maintenance Productivity Practices. Washington, DC: The National Academies Press. doi: 10.17226/23049.
×
Page 94
Page 95
Suggested Citation:"APPENDIX D - HOUSTON METRO ADDITIONAL INFORMATION ON PAINTING." National Academies of Sciences, Engineering, and Medicine. 2004. Maintenance Productivity Practices. Washington, DC: The National Academies Press. doi: 10.17226/23049.
×
Page 95
Page 96
Suggested Citation:"APPENDIX D - HOUSTON METRO ADDITIONAL INFORMATION ON PAINTING." National Academies of Sciences, Engineering, and Medicine. 2004. Maintenance Productivity Practices. Washington, DC: The National Academies Press. doi: 10.17226/23049.
×
Page 96
Page 97
Suggested Citation:"APPENDIX D - HOUSTON METRO ADDITIONAL INFORMATION ON PAINTING." National Academies of Sciences, Engineering, and Medicine. 2004. Maintenance Productivity Practices. Washington, DC: The National Academies Press. doi: 10.17226/23049.
×
Page 97
Page 98
Suggested Citation:"APPENDIX D - HOUSTON METRO ADDITIONAL INFORMATION ON PAINTING." National Academies of Sciences, Engineering, and Medicine. 2004. Maintenance Productivity Practices. Washington, DC: The National Academies Press. doi: 10.17226/23049.
×
Page 98
Page 99
Suggested Citation:"APPENDIX D - HOUSTON METRO ADDITIONAL INFORMATION ON PAINTING." National Academies of Sciences, Engineering, and Medicine. 2004. Maintenance Productivity Practices. Washington, DC: The National Academies Press. doi: 10.17226/23049.
×
Page 99
Page 100
Suggested Citation:"APPENDIX D - HOUSTON METRO ADDITIONAL INFORMATION ON PAINTING." National Academies of Sciences, Engineering, and Medicine. 2004. Maintenance Productivity Practices. Washington, DC: The National Academies Press. doi: 10.17226/23049.
×
Page 100

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81 APPENDIX D Houston Metro—Additional Information on Painting INCREASE PRODUCTIVITY IN THE BODY SHOP Time Standards We are looking at time standards for paint prep and bus painting. [See work orders for time standards.] The work times on the cards are based on the actual time it takes an average body person to perform the work. All times on the work orders are achievable if a person will apply themselves. The team approach to working on a bus will be curtailed. A body person will be assigned an area of the bus to work on with the standard time it takes to complete the assignment.

82 ASSEMBLY WORK—STREET SIDE The following items are to be installed (new or reconditioned) 1. Access door handles 1.5 Hrs. 2. Lights 2 Hrs. 3. Rub railing under windows 1 Hr. 4. Wheel rubber molding and molding support 1.5 Hrs. 5. Total hours needed to complete these tasks 6 Hrs. 6. Bus # _____ Date: _____ Emp# _____ Actual Hrs. ASSEMBLY WORK—REAR The following items are to be installed (new or reconditioned) 1. Lights 3 Hrs. 2. Railroad decal and license plate 1 Hr. 3. Door handles 1 Hr. 4. Total hours needed to complete these tasks 5 Hrs. 5. Bus # _____ Date: _____ Emp# _____ Actual Hrs. ASSEMBLY WORK—FRONT The following items are to be installed (new or reconditioned) 1. Two (2) mirrors 1 Hr. 2. Two (2) wipers 1 Hr. 3. Access door handle 0.5 Hr. 4. License plate 0.5 Hr. 5. Signal lights 1 Hr. 6. Total hours needed to complete these tasks 4 Hrs. 7. Bus # _____ Date: _____ Emp# _____ Actual Hrs. COMPLETE PAINT The following items are applicable to a complete paint 1. Foreman inspection of bus prior to painting—initial_____ Hrs. 2. Cleaning and masking–painting black-blue-red 96 Hrs. 3. Masking and painting white and clear 24 Hrs. 4. Removal of tape residue, any overspray prior to installing parts 8 Hrs. 5. Total hours needed to complete these tasks 128 Hrs. 6. Bus # _____ Date: _____ Emp# _____ Actual Hrs.

83 SANDING AND PREP WORK—REAR The following items are to be removed before sanding 1. Door handles (A/C and engine door) 1.5 Hrs. 2. Lights (A/C and engine door) 1.5 Hrs 3. All decals 2.5 Hrs. 4. License plate 0.5 Hr. 5. Sanding 8 Hrs. 6. Total hours needed to complete these tasks 14 Hrs. 7. Bus # _____ Date: _____ Emp# _____ Actual Hrs. SANDING AND PREP WORK—ROOF The following items are to be removed before sanding 1. Sanding 10 Hrs. 2. Total hours needed to complete these tasks 10 Hrs. 3. Bus # _____ Date: _____ Emp# _____ Actual Hrs. SANDING AND PREP WORK—STREET SIDE The following items are to be removed before sanding 1. All access door handles 3.5 Hrs. 2. All lights 2.5 Hrs. 3. Rub railing under windows (inspect) 1 Hr. 4. Rub railing under side panel (inspect) 1 Hr. 5. Wheel molding and molding support 1.5 Hrs. 6. All decals 1.5 Hrs. 7. Sanding 16 Hrs. 8. Total hours needed to complete these tasks 27 Hrs. 9. Bus # _____ Date: _____ Emp# _____ Actual Hrs. SANDING AND PREP WORK—CURB SIDE The following items are to be removed before sanding 1. All access door handles 2.5 Hrs. 2. All lights 3 Hrs. 3. Decals 1.5 Hrs. 4. Wheel molding and molding support 1.5 Hrs. 5. Rub railing under windows (inspect) 1 Hr. 6. Rub railing on side panels (inspect) 1 Hr. 7. Sanding 24 Hrs. 8. Total hours needed to complete these tasks 34.5 Hrs. 9. Bus # _____ Date: _____ Emp# _____ Actual Hrs.

84 SANDING AND PREP WORK—FRONT The following items are to be removed before sanding 1. Mirrors 1 Hr. 2. Wipers 1 Hr. 3. Access door handle 0.5 Hr. 4. Decals and license plate 1.5 Hrs. 5. Sanding 8 Hrs. 6. Total hours needed to complete these tasks 12 Hrs. 7. Bus # _____ Date: _____ Emp# _____ Actual Hrs. IKAROS 40’ TRANSIT BUS COMPLETE PAINT The total number of hours for this entire process is: 246 hours. This is not inclusive of any accident damage or corrosion control that may need to be performed, but is inclusive of all necessary parts (mirrors, wipers, handles, etc.) that need to be sanded and painted to restore parts before installation.

85

86

87 ASSEMBLY WORK—REAR The following items are to be installed (new or reconditioned) 1. Door handles 1 Hr. 2. Marker lights (5)–Decel lights (2)–Stop-turn-backup 4 Hrs. 3. License plate and light-all reflectors 2 Hrs. 4. Total hours needed to complete these tasks 7 Hrs. 5. Bus # _____ Date: _____ Emp# _____ Actual Hrs. ASSEMBLY WORK—SIDE STREET The following items are to be installed (new or reconditioned) 1. Signal lights (2) 1 Hr. 2. Marker lights (5) 1.5 Hrs. 3. Reflectors (3) 1.5 Hrs. 4. Wheel molding 1 Hr. 5. Total hours needed to complete these tasks 5 Hrs. 6. Bus # _____ Date: _____ Emp# _____ Actual Hrs. ASSEMBLY WORK—CURB SIDE The following items are to be installed (new or reconditioned) 1. Marker lights (3)–Side signal (2)–Step lights 4.5 Hrs. 2. Reflectors—W/C lift signal light 1 Hr. 3. Kneeling light 0.5 Hr. 4. Wheel molding 1 Hr. 5. Total hours needed to complete these tasks 7 Hrs. 6. Bus # _____ Date: _____ Emp# _____ Actual Hrs. ASSEMBLY WORK—FRONT The following items are to be installed (new or reconditioned) 1. Mirrors (2) 1 Hr. 2. Wipers (2) 1 Hr. 3. Headlight bezels 1 Hr. 4. License plate–Reflectors 1 Hr. 5. Signal lights (2)–Marker lights (5)–Step light 3 Hrs. 6. Total hours needed to complete these tasks 7 Hrs. 7. Bus # _____ Date: _____ Emp# _____ Actual Hrs.

88 COMPLETE PAINT The following items are to be installed (new or reconditioned) 1. Foreman inspection of bus prior to painting—initial_____ Hrs. 2. Cleaning and masking—painting black-blue-red 96 Hrs. 3. Masking and painting white and clear 24 Hrs. 4. Removal of tape residue, any overspray prior to installing parts 8 Hrs. 5. Total hours needed to complete these tasks 128 Hrs. 6. Bus # _____ Date: _____ Emp# _____ Actual Hrs. SANDING AND PREP WORK—REAR The following items are to be removed before sanding 1. Door handles (A/C and engine door) 1 Hr. 2. Marker lights (5)–Decel lights (2)–Stop-turn-backup (6) 2 Hrs. 3. Decals and numbers 1 Hr. 4. License plate—License plate light and reflectors 1 Hr. 5. Sanding 8 Hrs. 6. Total hours needed to complete these tasks 13 Hrs. 7. Bus # _____ Date: _____ Emp# _____ Actual Hrs. SANDING AND PREP WORK—ROOF The following items are to be removed before sanding 1. Sanding 10 Hrs. 2. Total hours needed to complete these tasks 10 Hrs. 3. Bus # _____ Date: _____ Emp# _____ Actual Hrs. SANDING AND PREP WORK—STREET SIDE The following items are to be removed before sanding 1. Marker lights (3) 1 Hr. 2. Side signal lights (2) 1 Hr. 3. Reflectors (3) 0.5 Hr. 4. Wheel moldings 1 Hr. 5. Decals and numbers 2 Hrs. 6. Sanding 16 Hrs. 7. Total hours needed to complete these tasks 21.5 Hrs. 8. Bus # _____ Date: _____ Emp# _____ Actual Hrs.

89 STANDING AND PREP WORK—CURB SIDE The following items are to be removed before sanding 1. Marker lights (3) 1 Hr. 2. Side signal lights (2) 1 Hr. 3. Step lights (3) 1 Hr. 4. Reflectors (3)—W/C lift signal light 1 Hr. 5. Wheel moldings 1 Hr. 6. Decals and numbers 2 Hrs. 7. Sanding 24 Hrs. 8. Total hours needed to complete these tasks 31 Hrs. 9. Bus # _____ Date: _____ Emp# _____ Actual Hrs. SANDING AND PREP WORK—FRONT The following items are to be removed before sanding 1. Mirrors 1 Hr. 2. Wipers (2)–Headlight bezels (2) 2 Hrs. 3. Signal lights (2)–Marker lights (5)–Step lamp (1)–Reflectors (2) 2.5 Hrs. 4. Decals and license plate 1.5 Hrs. 5. Sanding 8 Hrs. 6. Total hours needed to complete these tasks 15 Hrs. 7. Bus # _____ Date: _____ Emp# _____ Actual Hrs.

90 NEW FLYER 40’ TRANSIT BUS COMPLETE PAINT The total number of hours for this entire process is: 244.5 hours. This is not inclusive of any accident damage or corrosion control that may need to be performed, but is inclusive of all necessary parts (mirrors, wipers, handles, etc.) that need to be sanded and painted to restore parts before installation.

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