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Logistics and Manufacturing Under Attack Future Pathways Anne Frances Johnson, Rapporteur Defense Materials, Manufacturing, and Infrastructure Standing Committee National Materials and Manufacturing Board Division on Engineering and Physical Sciences Proceedings of a Workshop
NATIONAL ACADEMIES PRESS 500 Fifth Street, NW Washington, DC 20001 This activity was supported by Contract No. W911NF-10-C-0098 with the U.S. Department of Defense. Any opinions, findings, conclusions, or recommendations expressed in this publication do not necessarily reflect the views of any organization or agency that provided support for the project. International Standard Book Number-13: 978-0-309-28674-9 International Standard Book Number-10: 0-309-28674-3 Digital Object Identifier: https://doi.org/10.17226/26482 Cover page: In the near future, the ability to make and repair systems in the field will Âincrease, but it will also be increasingly sensitive to disruptions in the global supply chains. The cover image depicts a gigantic additively manufactured system enabled by manufacturing in place using local materials. Graphic artist: Erik Svedberg This publication is available in limited quantities from National Materials and Manufacturing Board 500 Fifth Street, NW Washington, DC 20001 nmmb@nas.edu http://www.nationalacademies.edu/nmmb This publication is available from the National Academies Press, 500 Fifth Street, NW, Keck 360, Washington, DC 20001; (800) 624-6242 or (202) 334-3313; http://www.nap.edu. Copyright 2022 by the National Academy of Sciences. National Academies of Sciences, Engineering, and Medicine and National Academies Press and the graphical logos for each are all trademarks of the National Academy of Sciences. All rights reserved. Printed in the United States of America. Suggested citation: National Academies of Sciences, Engineering, and Medicine. 2022. Logistics and Manufacturing Under Attack: Future Pathways: Proceedings of a Workshop. Washington, DC: The National Academies Press. https://doi.org/10.17226/26482.
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DEFENSE MATERIALS, MANUFACTURING, AND INFRASTRUCTURE STANDING COMMITTEE HAYDN N. WADLEY, University of Virginia, Chair DIANNE CHONG, Boeing (retired), Vice Chair DAVID E. ASPNES (NAS), North Carolina State University KATHERINE T. FABER, California Institute of Technology ANDREA M. HODGE, University of Southern California ROBERT HULL, Rensselaer Polytechnic Institute ANGUS KINGON, Brown University JOHN J. KOSZEWNIK (NAE), Achates Power (retired) THOMAS R. KURFESS (NAE), Oak Ridge National Laboratory CARLOS LEVI, University of California, Santa Barbara LOURDES SALAMANCA-RIBA, University of Maryland SUBHASH C. SINGHAL (NAE), Pacific Northwest National Laboratory (retired) SUSAN B. SINNOTT, The Pennsylvania State University EDWIN L. THOMAS (NAE), Texas A&M University PABLO D. ZAVATTIERI, Purdue University Staff ERIK SVEDBERG, Senior Program Officer, National Materials and Manufacturing Board (NMMB), Study Director MICHELLE SCHWALBE, Acting Director, NMMB (as of May 2021), and Director, Board on Mathematical Sciences and Analytics JAMES LANCASTER, Director, NMMB, and Board on Physics and Astronomy (until May 2021) NEERAJ P. GORKHALY, Associate Program Officer AMISHA JINANDRA, Research Associate JOSEPH PALMER, Senior Project Assistant v
NATIONAL MATERIALS AND MANUFACTURING BOARD THERESA KOTANCHECK, Evolved Analytics, LLC, Chair JOHN KLIER, University of Massachusetts Amherst, Vice Chair KEVIN ANDERSON (NAE), Brunswick Corporation CRAIG ARNOLD, Princeton University TERESA CLEMENT, Raytheon Missile Systems THOMAS M. DONNELLAN, Applied Research Laboratory STEPHEN FORREST (NAS/NAE), University of Michigan AMIT GOYAL (NAE), State University of New York at Buffalo JULIA GREER, California Institute of Technology LATONIA M. HARRIS, Janssen Pharmaceuticals MICK MAHER, Maher & Associates, LLC GREGORY TASSEY, University of Washington MATTHEW J. ZALUZEC, University of Florida Staff MICHELLE SCHWALBE, Acting Director, National Materials and Manufacturing Board (NMMB) (as of May 2021), and Director, Board on Mathematical Sciences and Analytics JAMES LANCASTER, Director, NMMB, and Board on Physics and Astronomy (until May 2021) ERIK SVEDBERG, Senior Program Officer NEERAJ P. GORKHALY, Associate Program Officer AMISHA JINANDRA, Research Associate JOSEPH PALMER, Senior Project Assistant vi
Acknowledgment of Reviewers This Proceedings of a Workshop was reviewed in draft form by individuals chosen for their diverse perspectives and technical expertise. The purpose of this independent review is to provide candid and critical comments that will assist the National Academies of Sciences, Engineering, and Medicine in making each pub- lished proceedings as sound as possible and to ensure that it meets the institutional standards for quality, objectivity, evidence, and responsiveness to the charge. The review comments and draft manuscript remain confidential to protect the integrity of the process. We thank the following individuals for their review of this proceedings: Geoff Brennecka, Colorado School of Mines, Shirley Dyke, Purdue University, Christine Gregg, NASA Ames Research Center, and Anita Penkova, University of Southern California. Although the reviewers listed above provided many constructive comments and suggestions, they were not asked to endorse the content of the proceedings nor did they see the final draft before its release. The review of this proceedings was overseen by Aziz I. Asphahani, QuesTek Innovations, LLC. He was responsible for making certain that an independent examination of this proceedings was carried out in accordance with standards of the National Academies and that all review comments were carefully considered. Responsibility for the final content rests Âentirely with the rapporteur and the National Academies. vii
Contents OVERVIEW 1 1 INTRODUCTION 3 2 ADDITIVE MANUFACTURING OF LARGE STRUCTURES 5 3 ADVANCES IN ASSET MONITORING 22 4 LOGISTICS AND MANUFACTURING IN SPACE 35 APPENDIXES A Statement of Task 55 B Workshop Agenda 56 C Acronyms and Abbreviations 62 ix