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From page 161... ... See also Technology and competitiveness, 1, 3, 5, 17 data collection, 11, 13-14 development of, 103-105 and organizational structure, 10-11 work force skills and, 2, 7-9, 17, 18, 120, 126-127, 132, 138 Aircraft engine manufacturing, 58, 63-65, 102 Aishin Seiki pump factory, 5960 Alcoa Research Laboratories, 87 Alloys, 79 aluminum, 87, 97n.1 ceramic, 84 polymer, 81 Read the entire page →
From page 162... ... See also Intelligent manufacturing control; Process control Cooperative behavior, 136-137 Cooperative Hierarchical Image Learning Dynamics {CHILD) , 31-32 Copolymers, 79 Copper-clad Invar (CIC) Read the entire page →
From page 163... ... INDEX Cost models, 68 cost-of-ownership models 112 technical cost modeling, 8992 Cost reduction, 69 Costs education and training, 135 equipment reliability and maintenance and, 55, 67, 68, 74, 75 of machine downtime, 1920, 59, 74 nonproduction, 17 production, 17, 55, 109, 110 in product realization process, 14, 101, 109, 110 semiconductor manufacturing equipment, 61, 62, 63 Crystal growth techniques, 84, 102 Customer needs, 9 and advanced engineered materials, 85 and product realization process, 98, 99, 100, 105, 106, 107, 110, 111, 115, 116 D Data 163 Decision making in cost modeling, 90 intelligent manufacturing control, 6, 26-27, 28-29, 30, 35 Least Commitment, 97n.1 manufacturing, 73, 74, 117 Defense Advanced Research Projects Agency (DARPA) , 95, 133 Design, 26, 40 advanced engineered materials, 2, 93 detailed processes, 107-108 for manufacturability, 78, 101, 102, 109 for product quality, 106-107 and product realization process, 14, 100, 112-113, 115-116, 118 for reliability, 63-65, 74 Diesel locomotives, 33 Display technologies, 116 Distribution systems, 26, 110111 Downtime costs, 19-20, 59, 74 Drafting, 107 Drucker, Peter, 17 E acquisition and analysis, 31, 32 in advanced manufacturing technology, 11, 13-14 on equipment reliability and maintenance, 68 in intelligent manufacturing control, 1, 14, 15, 29, 30, 38, 39, 42, 44, 49 for product realization images,ll5,119 E-beam submicron lithography, 95 Economist, 18, 122 Education, 50, 126 attainment levels, 5, 6, 120 continuing, 124-125 education and training consortia, 134-135 faculty, 133, 137 funding, 128, 133, 134, 135, 136, 137 managerial, 133-134 Read the entire page →
From page 164... ... , 1-2, 9, 12, 15, 20-21, 54-57, 112 automobile parts industry, 58-59 barriers to progress, 66-70 and competitiveness, 54, 70, 72 current practice, 57-58 potential of, 63-66 pump production, 59-60 research needs, 70-77 semiconductor industry, 6163, 64, 65 steam turbine generators, 60-61 Etching and deposition, 84 Europe, 117-118 Expert systems, 15, 17, 116 and advanced engineered materials, 87, 94 in equipment maintenance, 61 and intelligent manufacturing control, 33, 40, 46, 47-48 Expertise, 41 F Facility systems, 26 Factory as laboratory, 18-19, 22, 33, 49, 50, 51 Factory yields, 63 Faculty, 133, 138 Failure modes and effects criticality analysis [FMECA) Read the entire page →
From page 165... ... INDEX Feedback closed-loop control, 39-40, 42, 51 open-loop control, 39, 49 time, 20, 25, 26 Feldberg, Meyer, 124 Fiber optic sensing, 46, 47 Fiber-reinforced composites, 79 Fiber-reinforced polymers, 80 Fiber-reinforced thermoplastics, 81 Flexibility, 10, 119 Flexible manufacturing systems, 7, 8, 78, 93, 95, 100, 109, 130 Fortune 100 companies, 51 Fortune 500 companies, 122 Functional integration, 14, 39 Funding, education and training, 128, 133, 134, 135, 136, 137 Gallium arsenide single crystals, 84, 102 Generally accepted accounting principles, 74 Germany, 120 Global information systems, 102 Govemment, 130, 139 Graphite-reinforced aluminum, 91 Great Lakes Manufacturing Technology Center, 139n.7 H Hierarchical organization, 35 High modulus materials, 79 High-pressure oxidation, 84 165 High school, 138 High-temperature structural materials, 79 Hispanics, 152 Hot isostatic pressing, 102 Hudson Institute, 123 Human decision making, 28-29 Human knowledge, 14, 31, 39, 40, 42 Human-machine integration, 16-17, 20, 23, 25, 32, 34, 49, 75, 136-137 Human plane, 101 Human resource development, 8, 126 I Illinois Institute of Technology, 95 Imaging techniques, 116 Implanter equipment, 62-63, 64 Industrial Technology Institute, 31, 53n.3 Industry competitiveness, 1, 9, 16-18, 70 design practices, 118 education and training in, 124-125, 127, 130 research in, 50-51, 52 Information in advanced manufacturing technology, 11, 13-14 in manufacturing control, 33, 35, 38, 39, 40 in product realization process, 102 Information plane, 101, 102, 103, 118-119 Infrastructure processes, 112113 Read the entire page →
From page 166... ... , 85, 86, 87, 88 INDEX Intelligent product realization images, 2, 15, 21, 101102, 115-116, 119 International standards, 111 Inventory, 111 Ion implantation, 84 Japan, 117-118 automotive industry, 58-59 education and training, 122 equipment reliability and maintenance in, 57, 5860, 69, 76 flexible manufacturing systems, 7, 8 Institute for Plant Maintenance, 60, 70 management skills, 18, 124, 130, 134 metalworking industry, 7, 8 pump production, 59-60 quality control practices, ll9n.1 semiconductor industry, 9, 61 Just-in-time (JIT}, 57, 77n.1, 111 K Knowledge, process, 34, 35, 38, 39-40, 41, 51, 120 Knowledge-based systems, 15, 33, 87-88, 96-97 Knowledge bases, 1, 16, 32, 49, 51 L Labor utilization, 7, 17. See also Work force Language translators, 46, 48 Laser ablation, 96 Read the entire page →
From page 167... ... INDEX Lasers, 84, 89 Lead times, 55 Learning economies of, 35 in intelligent control, 25, 32, 33, 37, 38, 39, 40, 49 organization, 10 and work force skills, 18-19, 23, 51 Lehigh University, 132 Liquid crystalline polymers, 80, 81 Literacy, 2, 22, 128 Low-skill jobs, 122 M Machine intelligence, 14, 20, 40-42, 44, 49 Machine-machine integration, 39 Machine-related assumptions, 34-35, 36 Machine tools, 8 Machine utilization, 7, 66, 130 Maintenance, 54, 57, 59, 60, 63, 67, 74, 111-112 Make-versus-buy decision, 105 Management advanced manufacturing technology and, 10, 11, 18-19, 120 and equipment reliability and maintenance, 1-2, 21, 23, 57, 59, 67-68, 71-73 and intelligent control, 30, 43, 51, 53 and manufacturing skills, 124, 127, 130, 133-134, 138-139 and product realization process, 99, 108, 110, 113, 115, 117, 118 167 Manufacturing, 24n.1, 50, 76, 136 advanced technology, 22-24, 28, 105, 117, 130 competitiveness, 1, 2, 9-11 decision making, 74 design for manufacturability, 78, 101, 102, 109 education, 73, 130-131, 133134 employment, 3-5, 22 engineering and, 109, 128 factory as laboratory, 18-19, 22, 33, 49, 50, 51 flexible systems, 7, 8, 78, 93, 95, 100, 109, 130 lack of career esteem, 18, 22, 124, 126, 128, 131 models of, 115 of product images, 119 as a science, 3 Manufacturing assumptions, 34-36 Manufacturing capacity, 67 Manufacturing control, 25, 38 Manufacturing Educational Centers, 135 Manufacturing engineers, 18, 69, 73, 128 Manufacturing skills improvement, 3-5, 13, 120-122 barriers to, 126-130 educational deficiencies, 2, 22, 122-123 necessity of, 7, 9, 120, 124126 research needs, 1, 22, 130-139 Marketing, 102, 108, 110-111 time to market, 6-7, 9 Market strategy, 100-101, 105 Martian Rover, 30-31 Massachusetts Institute of Technology, 132 Read the entire page →
From page 168... ... , 130, 131, 138 recommended research funding, 132, 133, 134, 136, 137 National security, 8 National Submicron Center, 95 National Technological University, 132, 137 Near net shape processes, 78, 102 New York Times, 124 Nishio pump factory, 59-60 Nonproduction costs, 17 Nonvalue-added activities, 101 o Open-loop control systems, 39, 49 Optical materials, 79 Order entry, 26 Organizational structure, 16, 18-19 compression of hierarchy, 67, 20, 24, 25, 26, 27 and product realization process, 2, 98, 99-100, 111, 117-119 Organometallic chemical vapor deposition, 84 Output, 55 Overhead, 69 p Paraprofessional education, 135 Performance measurement, 1719, 73-74 Read the entire page →
From page 169... ... INDEX Personal computers, 52-53 Personnel systems, 26 Photolithography, 63, 65, 84 Physical plane, 101 Piezoelectric transducers, 88 Plasma-enhanced etching and deposition, 84 Polymer-based composites, 8081 Polymers, 23, 83, 92 Predictive maintenance, 23, 54-55, 57 Preventive maintenance, 54, 57, 60, 69 Printed circuit boards, 91 Problem solving, 40~1, 44 Process complexity, 30 Process control, 9, 14, 132 advanced engineered materials, 79,85,87, 102 costing, 19, 20 data bases, 29, 42 feedback loops, 37, 38, 3940, 42 intelligent manufacturing control, 25, 26, 33, 109110 wire-drawing industry, 43, 44 Process design, 72-73, 86 Process disruptions, 30 Process industries, 51 Process knowledge, 34, 35, 38, 39-40, 41, 51, 120 Process simulation models, 15, 17, 85-86, 94, 96-97, 102 Process variance, 43, 44 Product cost of ownership, 112 Product development life cycle, 15, 115, 118-119 acceleration of, 99, 100, 101, 117 customer requirements and, 98 169 life-cycle design, 107-108 life-cycle support, 111-112 product design and, 109, 112 simulation, 23, 112 Production, 108-110 Production capacity development, 108 Production control, 131 Production costs, 17, 55, 109, 110 Production monitoring system, 19, 74 Productivity, 119, 134 advanced manufacturing technology and, 7, 10 of capital investment, 9, 54 equipment maintenance and 9, 23, 54, 58, 66, 76 intelligent manufacturing control and, 45 product design and, 109, 112 Product quality, 9, 25, 28, 106107, 110 Product realization process {PRP}, 9, 12, 14, 15, 23, 100-103 advanced technology development, 103-105 conceptual design, 105-106 customer needs and, 98, 99, 100, 105, 106, 107, 110, 111, 115, 116 detailed design process, 107108 distribution and marketing, 110-111 end-to-end infrastructure processes, 112-113 intelligent product images, 2, 15, 21, 101-102, 115116, 119 life-cycle support, 111-112 organizational framework Read the entire page →
From page 170... ... 170 and, 21, 98, 99-100, 117118 production, 108-110 product quality development, 106-107 research needs, 1, 2, 21, 105, 106, 113-119 technological feasibility, 21, 98, 99 Product specifications, 23, 106, 115 Profitability, 69 Purdue University, 132 Q Quality, 9, 25, 28, 106-107 equipment maintenance and, 55, 66, 76 management and, 110, 134 Quality control, 85 Quality loss function, 104, ll9n.1 R Reliability, 3, 9, 14, 68, 69, 70, 76 design for reliability, 63-65, 74 Research needs advanced engineered materials, 1, 2, 21, 92-97 equipment reliability and maintenance, 70-77 factory as laboratory, 18-19 22, 33, 49, 50, 51 intelligent manufacturing control, 1, 20, 33, 49-52 manufacturing skills improvement, 1, 22, 130-139 product realization process, 1, 2, 21, 105, 106, 113-119 INDEX Risk and value analysis, 113 Robotics, 131 S Scale economies, 35 Science manufacturing as, 3 technology as, 41 Sematech, 96 Semiconductor industry, 138 equipment reliability and maintenance in, 61-63, 64, 65 Semiconductors, 9 advanced engineered materials in, 23, 79, 84, 95-96 Sensor integration, 17, 49, 50 Sensor technology, 1, 27-28, 31, 39-40, 51 in equipment reliability and maintenance, 56, 63, 75 in intelligent processing of materials, 88-89 in machine intelligence, 20, 25 Simulation, 72-73, 89 process models, 15, 17, 8586, 94, 96-97, 102 product life cycle, 23, 112 Simultaneous design, 63 Southwestern Bell, 122-123 Statistics, 132 Steam turbine generators, 33, 60-61 Supermodulus materials, 95 Synchrotron radiation, 84 T Taguchi, Genichi, 104, ll9n.1 Taxation, 127, 128 Teaching factories, 9~95, 96, 97 Read the entire page →
From page 171... ... Department of Labor, 123 Universities, 128-130, 132, 134, 136 University of Southern California, 95 University of Wisconsin, 132 User training, 30 Utilities industry, 60 V Very large scale integration (VSLI) chips, 83 Village industry, 118 Vocational education, 135 W Wafer etch equipment, 62-63, 64 Wall Street Journal, 122 Wave-soldering machines, 33 Wire-drawing industry, 42-45 Women, 124 Work force, 25 Read the entire page →
From page 172... ... 172 educational attainment, 5, 6, 120 employment trends, 3-5, 122, 148-153 labor utilization, 7, 17 skilIs improvement, 2, 3-5' X rays 84 128, 130-131, 138 Work organization, 117 Work-in-process inventory, 63 INDEX Work teams, 99-100, 1 19, 126127 World War II, 126 X z Zero defects, 3, 59 Read the entire page →

From page 161...

... See also Technology and competitiveness, 1, 3, 5, 17 data collection, 11, 13-14 development of, 103-105 and organizational structure, 10-11 work force skills and, 2, 7-9, 17, 18, 120, 126-127, 132, 138 Aircraft engine manufacturing, 58, 63-65, 102 Aishin Seiki pump factory, 5960 Alcoa Research Laboratories, 87 Alloys, 79 aluminum, 87, 97n.1 ceramic, 84 polymer, 81

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From page 162...

... See also Intelligent manufacturing control; Process control Cooperative behavior, 136-137 Cooperative Hierarchical Image Learning Dynamics {CHILD) , 31-32 Copolymers, 79 Copper-clad Invar (CIC)

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From page 163...

... INDEX Cost models, 68 cost-of-ownership models 112 technical cost modeling, 8992 Cost reduction, 69 Costs education and training, 135 equipment reliability and maintenance and, 55, 67, 68, 74, 75 of machine downtime, 1920, 59, 74 nonproduction, 17 production, 17, 55, 109, 110 in product realization process, 14, 101, 109, 110 semiconductor manufacturing equipment, 61, 62, 63 Crystal growth techniques, 84, 102 Customer needs, 9 and advanced engineered materials, 85 and product realization process, 98, 99, 100, 105, 106, 107, 110, 111, 115, 116 D Data 163 Decision making in cost modeling, 90 intelligent manufacturing control, 6, 26-27, 28-29, 30, 35 Least Commitment, 97n.1 manufacturing, 73, 74, 117 Defense Advanced Research Projects Agency (DARPA) , 95, 133 Design, 26, 40 advanced engineered materials, 2, 93 detailed processes, 107-108 for manufacturability, 78, 101, 102, 109 for product quality, 106-107 and product realization process, 14, 100, 112-113, 115-116, 118 for reliability, 63-65, 74 Diesel locomotives, 33 Display technologies, 116 Distribution systems, 26, 110111 Downtime costs, 19-20, 59, 74 Drafting, 107 Drucker, Peter, 17 E acquisition and analysis, 31, 32 in advanced manufacturing technology, 11, 13-14 on equipment reliability and maintenance, 68 in intelligent manufacturing control, 1, 14, 15, 29, 30, 38, 39, 42, 44, 49 for product realization images,ll5,119 E-beam submicron lithography, 95 Economist, 18, 122 Education, 50, 126 attainment levels, 5, 6, 120 continuing, 124-125 education and training consortia, 134-135 faculty, 133, 137 funding, 128, 133, 134, 135, 136, 137 managerial, 133-134

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From page 164...

... , 1-2, 9, 12, 15, 20-21, 54-57, 112 automobile parts industry, 58-59 barriers to progress, 66-70 and competitiveness, 54, 70, 72 current practice, 57-58 potential of, 63-66 pump production, 59-60 research needs, 70-77 semiconductor industry, 6163, 64, 65 steam turbine generators, 60-61 Etching and deposition, 84 Europe, 117-118 Expert systems, 15, 17, 116 and advanced engineered materials, 87, 94 in equipment maintenance, 61 and intelligent manufacturing control, 33, 40, 46, 47-48 Expertise, 41 F Facility systems, 26 Factory as laboratory, 18-19, 22, 33, 49, 50, 51 Factory yields, 63 Faculty, 133, 138 Failure modes and effects criticality analysis [FMECA)

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From page 165...

... INDEX Feedback closed-loop control, 39-40, 42, 51 open-loop control, 39, 49 time, 20, 25, 26 Feldberg, Meyer, 124 Fiber optic sensing, 46, 47 Fiber-reinforced composites, 79 Fiber-reinforced polymers, 80 Fiber-reinforced thermoplastics, 81 Flexibility, 10, 119 Flexible manufacturing systems, 7, 8, 78, 93, 95, 100, 109, 130 Fortune 100 companies, 51 Fortune 500 companies, 122 Functional integration, 14, 39 Funding, education and training, 128, 133, 134, 135, 136, 137 Gallium arsenide single crystals, 84, 102 Generally accepted accounting principles, 74 Germany, 120 Global information systems, 102 Govemment, 130, 139 Graphite-reinforced aluminum, 91 Great Lakes Manufacturing Technology Center, 139n.7 H Hierarchical organization, 35 High modulus materials, 79 High-pressure oxidation, 84 165 High school, 138 High-temperature structural materials, 79 Hispanics, 152 Hot isostatic pressing, 102 Hudson Institute, 123 Human decision making, 28-29 Human knowledge, 14, 31, 39, 40, 42 Human-machine integration, 16-17, 20, 23, 25, 32, 34, 49, 75, 136-137 Human plane, 101 Human resource development, 8, 126 I Illinois Institute of Technology, 95 Imaging techniques, 116 Implanter equipment, 62-63, 64 Industrial Technology Institute, 31, 53n.3 Industry competitiveness, 1, 9, 16-18, 70 design practices, 118 education and training in, 124-125, 127, 130 research in, 50-51, 52 Information in advanced manufacturing technology, 11, 13-14 in manufacturing control, 33, 35, 38, 39, 40 in product realization process, 102 Information plane, 101, 102, 103, 118-119 Infrastructure processes, 112113

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From page 166...

... , 85, 86, 87, 88 INDEX Intelligent product realization images, 2, 15, 21, 101102, 115-116, 119 International standards, 111 Inventory, 111 Ion implantation, 84 Japan, 117-118 automotive industry, 58-59 education and training, 122 equipment reliability and maintenance in, 57, 5860, 69, 76 flexible manufacturing systems, 7, 8 Institute for Plant Maintenance, 60, 70 management skills, 18, 124, 130, 134 metalworking industry, 7, 8 pump production, 59-60 quality control practices, ll9n.1 semiconductor industry, 9, 61 Just-in-time (JIT}, 57, 77n.1, 111 K Knowledge, process, 34, 35, 38, 39-40, 41, 51, 120 Knowledge-based systems, 15, 33, 87-88, 96-97 Knowledge bases, 1, 16, 32, 49, 51 L Labor utilization, 7, 17. See also Work force Language translators, 46, 48 Laser ablation, 96

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From page 167...

... INDEX Lasers, 84, 89 Lead times, 55 Learning economies of, 35 in intelligent control, 25, 32, 33, 37, 38, 39, 40, 49 organization, 10 and work force skills, 18-19, 23, 51 Lehigh University, 132 Liquid crystalline polymers, 80, 81 Literacy, 2, 22, 128 Low-skill jobs, 122 M Machine intelligence, 14, 20, 40-42, 44, 49 Machine-machine integration, 39 Machine-related assumptions, 34-35, 36 Machine tools, 8 Machine utilization, 7, 66, 130 Maintenance, 54, 57, 59, 60, 63, 67, 74, 111-112 Make-versus-buy decision, 105 Management advanced manufacturing technology and, 10, 11, 18-19, 120 and equipment reliability and maintenance, 1-2, 21, 23, 57, 59, 67-68, 71-73 and intelligent control, 30, 43, 51, 53 and manufacturing skills, 124, 127, 130, 133-134, 138-139 and product realization process, 99, 108, 110, 113, 115, 117, 118 167 Manufacturing, 24n.1, 50, 76, 136 advanced technology, 22-24, 28, 105, 117, 130 competitiveness, 1, 2, 9-11 decision making, 74 design for manufacturability, 78, 101, 102, 109 education, 73, 130-131, 133134 employment, 3-5, 22 engineering and, 109, 128 factory as laboratory, 18-19, 22, 33, 49, 50, 51 flexible systems, 7, 8, 78, 93, 95, 100, 109, 130 lack of career esteem, 18, 22, 124, 126, 128, 131 models of, 115 of product images, 119 as a science, 3 Manufacturing assumptions, 34-36 Manufacturing capacity, 67 Manufacturing control, 25, 38 Manufacturing Educational Centers, 135 Manufacturing engineers, 18, 69, 73, 128 Manufacturing skills improvement, 3-5, 13, 120-122 barriers to, 126-130 educational deficiencies, 2, 22, 122-123 necessity of, 7, 9, 120, 124126 research needs, 1, 22, 130-139 Marketing, 102, 108, 110-111 time to market, 6-7, 9 Market strategy, 100-101, 105 Martian Rover, 30-31 Massachusetts Institute of Technology, 132

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From page 168...

... , 130, 131, 138 recommended research funding, 132, 133, 134, 136, 137 National security, 8 National Submicron Center, 95 National Technological University, 132, 137 Near net shape processes, 78, 102 New York Times, 124 Nishio pump factory, 59-60 Nonproduction costs, 17 Nonvalue-added activities, 101 o Open-loop control systems, 39, 49 Optical materials, 79 Order entry, 26 Organizational structure, 16, 18-19 compression of hierarchy, 67, 20, 24, 25, 26, 27 and product realization process, 2, 98, 99-100, 111, 117-119 Organometallic chemical vapor deposition, 84 Output, 55 Overhead, 69 p Paraprofessional education, 135 Performance measurement, 1719, 73-74

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From page 169...

... INDEX Personal computers, 52-53 Personnel systems, 26 Photolithography, 63, 65, 84 Physical plane, 101 Piezoelectric transducers, 88 Plasma-enhanced etching and deposition, 84 Polymer-based composites, 8081 Polymers, 23, 83, 92 Predictive maintenance, 23, 54-55, 57 Preventive maintenance, 54, 57, 60, 69 Printed circuit boards, 91 Problem solving, 40~1, 44 Process complexity, 30 Process control, 9, 14, 132 advanced engineered materials, 79,85,87, 102 costing, 19, 20 data bases, 29, 42 feedback loops, 37, 38, 3940, 42 intelligent manufacturing control, 25, 26, 33, 109110 wire-drawing industry, 43, 44 Process design, 72-73, 86 Process disruptions, 30 Process industries, 51 Process knowledge, 34, 35, 38, 39-40, 41, 51, 120 Process simulation models, 15, 17, 85-86, 94, 96-97, 102 Process variance, 43, 44 Product cost of ownership, 112 Product development life cycle, 15, 115, 118-119 acceleration of, 99, 100, 101, 117 customer requirements and, 98 169 life-cycle design, 107-108 life-cycle support, 111-112 product design and, 109, 112 simulation, 23, 112 Production, 108-110 Production capacity development, 108 Production control, 131 Production costs, 17, 55, 109, 110 Production monitoring system, 19, 74 Productivity, 119, 134 advanced manufacturing technology and, 7, 10 of capital investment, 9, 54 equipment maintenance and 9, 23, 54, 58, 66, 76 intelligent manufacturing control and, 45 product design and, 109, 112 Product quality, 9, 25, 28, 106107, 110 Product realization process {PRP}, 9, 12, 14, 15, 23, 100-103 advanced technology development, 103-105 conceptual design, 105-106 customer needs and, 98, 99, 100, 105, 106, 107, 110, 111, 115, 116 detailed design process, 107108 distribution and marketing, 110-111 end-to-end infrastructure processes, 112-113 intelligent product images, 2, 15, 21, 101-102, 115116, 119 life-cycle support, 111-112 organizational framework

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From page 170...

... 170 and, 21, 98, 99-100, 117118 production, 108-110 product quality development, 106-107 research needs, 1, 2, 21, 105, 106, 113-119 technological feasibility, 21, 98, 99 Product specifications, 23, 106, 115 Profitability, 69 Purdue University, 132 Q Quality, 9, 25, 28, 106-107 equipment maintenance and, 55, 66, 76 management and, 110, 134 Quality control, 85 Quality loss function, 104, ll9n.1 R Reliability, 3, 9, 14, 68, 69, 70, 76 design for reliability, 63-65, 74 Research needs advanced engineered materials, 1, 2, 21, 92-97 equipment reliability and maintenance, 70-77 factory as laboratory, 18-19 22, 33, 49, 50, 51 intelligent manufacturing control, 1, 20, 33, 49-52 manufacturing skills improvement, 1, 22, 130-139 product realization process, 1, 2, 21, 105, 106, 113-119 INDEX Risk and value analysis, 113 Robotics, 131 S Scale economies, 35 Science manufacturing as, 3 technology as, 41 Sematech, 96 Semiconductor industry, 138 equipment reliability and maintenance in, 61-63, 64, 65 Semiconductors, 9 advanced engineered materials in, 23, 79, 84, 95-96 Sensor integration, 17, 49, 50 Sensor technology, 1, 27-28, 31, 39-40, 51 in equipment reliability and maintenance, 56, 63, 75 in intelligent processing of materials, 88-89 in machine intelligence, 20, 25 Simulation, 72-73, 89 process models, 15, 17, 8586, 94, 96-97, 102 product life cycle, 23, 112 Simultaneous design, 63 Southwestern Bell, 122-123 Statistics, 132 Steam turbine generators, 33, 60-61 Supermodulus materials, 95 Synchrotron radiation, 84 T Taguchi, Genichi, 104, ll9n.1 Taxation, 127, 128 Teaching factories, 9~95, 96, 97

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From page 171...

... Department of Labor, 123 Universities, 128-130, 132, 134, 136 University of Southern California, 95 University of Wisconsin, 132 User training, 30 Utilities industry, 60 V Very large scale integration (VSLI) chips, 83 Village industry, 118 Vocational education, 135 W Wafer etch equipment, 62-63, 64 Wall Street Journal, 122 Wave-soldering machines, 33 Wire-drawing industry, 42-45 Women, 124 Work force, 25

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From page 172...

... 172 educational attainment, 5, 6, 120 employment trends, 3-5, 122, 148-153 labor utilization, 7, 17 skilIs improvement, 2, 3-5' X rays 84 128, 130-131, 138 Work organization, 117 Work-in-process inventory, 63 INDEX Work teams, 99-100, 1 19, 126127 World War II, 126 X z Zero defects, 3, 59

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Index Pages 161-172

Index
Pages 161-172