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Appendix V: SI Engine Pathway NRC Estimates Direct Manufacturing Costs Alternative Pathway, Alternative High CR with Exhaust Scavenging, and Alternative EVAS Supercharger
Pages 426-433

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From page 426...
... ICP) 2008 Example Vehicle Low Rolling Resistance 1.9% 0.981 0.932 3.018 6.8% 33.1 $5 $5 $5 $2.63 Tires - 1 ROLL1 Low Friction Lubricants - 1 0.7% 0.993 0.925 2.997 7.5% 33.4 $3 $3 $3 $4.29 LUB1 6 Speed Automatic 1.6% 0.984 0.910 2.949 9.0% 33.9 $37 $34 $31 $23.13 Transmissionc 6 SP AT with Improved Internals IATC Aero Drag Reduction - 1 2.3% 0.977 0.889 2.882 11.1% 34.7 $39 $37 $33 $16.96 AERO1 Engine Friction Reduction - 1 2.6% 0.974 0.866 2.807 13.4% 35.6 $48 $48 $48 $18.46 EFR1 Improved Accessories - 1 1.2% 0.988 0.856 2.773 14.4% 36.1 $71 $69 $60 $59.17 IACC1 Electric Power Steering 1.3% 0.987 0.845 2.737 15.5% 36.5 $87 $82 $74 $66.92 EPS Mass Reduction - 2.5% 0.8% 0.992 0.838 2.715 16.2% 36.8 $0 $0 $0 $0.00 MR2.5 (-87.5 lbs)
From page 427...
... TRBDS2 50% DS 24 bar BMEP 8 Speed Automatic 1.7% 0.983 0.645 2.091 35.5% 47.8 $56 $52 $47 $32.94 Transmissionc 8 SP AT Shift Optimizerc 0.7% 0.993 0.641 2.076 35.9% 48.2 $26 $24 $22 $37.14 SHFTOPT Improved Accessories - 2 2.4% 0.976 0.625 2.027 37.5% 49.3 $43 $40 $37 $17.92 IAAC2 Low Rolling Resistance Tires 2.0% 0.980 0.613 1.986 38.7% 50.4 $58 $46 $31 $29.00 ROLL2 Aero Drag Reduction - 2 2.5% 0.975 0.598 1.936 40.2% 51.6 $117 $110 $100 $46.80 AERO2 Mass Reduction - 5.0%- 4.6% 0.954 0.570 1.847 43.0% 54.1 $154 $151 $151 $33.48 10.0% MR10-MR5 (-175 lbs) Low Friction Lub - 2 & 1.3% 0.987 0.563 1.823 43.7% 54.8 $51 $51 $51 $39.23 Engine Friction Red - 2 LUB2_EFR2 2025 Target 54.2 mpg Continuously Variable Valve 1.0% 0.990 0.557 1.805 44.3% 55.4 $58 $55 $49 $58.00 Lift CVVL (vs.
From page 428...
... ICP) 2008 Example Vehicle Low Rolling Resistance 1.9% 0.981 0.932 3.018 6.8% 33.1 $5 $5 $5 $2.63 Tires - 1 ROLL1 Low Friction Lubricants - 1 0.7% 0.993 0.925 2.997 7.5% 33.4 $3 $3 $3 $4.29 LUB1 6 Speed Automatic 1.3% 0.987 0.913 2.958 8.7% 33.8 $37 $34 $31 $28.46 Transmissionc 6 SP AT with Improved Internals IATC Aero Drag Reduction - 1 2.3% 0.977 0.892 2.890 10.8% 34.6 $39 $37 $33 $16.96 AERO1 Engine Friction Reduction - 1 2.6% 0.974 0.869 2.815 13.1% 35.5 $48 $48 $48 $18.46 EFR1 Improved Accessories - 1 1.2% 0.988 0.858 2.781 14.2% 36.0 $71 $67 $60 $59.17 IACC1 Electric Power Steering 1.3% 0.987 0.847 2.745 15.3% 36.4 $87 $82 $74 $66.92 EPS Mass Reduction - 2.5% 0.8% 0.992 0.841 2.723 15.9% 36.7 $22 $22 $22 $27.50 MR2.5 (-87.5 lbs)
From page 429...
... Aero Drag Reduction - 2 2.5% 0.975 0.610 1.977 39.0% 50.6 $117 $110 $100 $46.80 AERO2 Mass Reduction - 5%-10% 4.6% 0.954 0.582 1.886 41.8% 53.0 $325 $322 $315 $70.65 MR10-MR5 (-175 lbs) Low Friction Lub - 2 & 1.3% 0.987 0.575 1.862 42.5% 53.7 $51 $51 $51 $39.23 Engine Friction Red - 2 LUB2_EFR2 Cooled EGR - 1 3.0% 0.970 0.557 1.806 44.3% 55.4 $212 $199 $180 $70.67 CEGR1 50% DS 24 bar BMEP 2025 Target 54.2 mpg High Efficiency Transmission 4.9% 0.951 0.530 1.717 47.0% 58.2 $314 $296 $267 $64.08 HEG1 & 2 Continuously Variable Valve 1.0% 0.990 0.525 1.700 47.5% 58.8 $67 $63 $56 $67.00 Lift CVVL (vs.
From page 430...
... ICP) 2008 Example Vehicle Low Rolling Resistance 1.9% 0.981 0.932 3.018 6.8% 33.1 $5 $5 $5 $2.63 Tires - 1 ROLL1 Low Friction Lubricants - 1 0.7% 0.993 0.925 2.997 7.5% 33.4 $3 $3 $3 $4.29 LUB1 6 Speed Automatic 1.6% 0.984 0.910 2.949 9.0% 33.9 $37 $34 $31 $23.13 Transmissionc 6 SP AT with Improved Internals IATC Aero Drag Reduction - 1 2.3% 0.977 0.889 2.882 11.1% 34.7 $39 $37 $33 $16.96 AERO1 Engine Friction Reduction - 1 2.6% 0.974 0.866 2.807 13.4% 35.6 $48 $48 $48 $18.46 EFR1 Electric Power Steering 1.3% 0.987 0.855 2.770 14.5% 36.1 $87 $82 $74 $66.92 EPS Mass Reduction - 2.5% 0.8% 0.992 0.848 2.748 15.2% 36.4 $0 $0 $0 $0.00 MR2.5 (-87.5 lbs)
From page 431...
... 1.4% 0.986 0.463 1.499 53.7% 66.7 $364 $343 $310 $260.00 CEGR2 56% DS 27 bar BMEP Totals Relative to Null Vehicle 53.7% 0.463         $3,307 $3,192 $3,025 $61.54 Null Vehicle - 2008 MY 5.0% 0.950 $68 $64 $58 $13.51 Vehicle 2008 MY Vehicle - 2016 MY 13.9% 0.861 $335 $318 $293 2017 MY- 2025 MY 30.8% 0.692 $1,634 $1,605 $1,566 $53.00 Beyond 2025 MY 18.2% 0.818         $1,270 $1,205 $1,108 $69.81 a Null vehicle: I4, DOHC, naturally aspirated, 4 valves/cylinder PFI fixed valve timing and 4 speed AT. b An example midsize car in 2008 was 46.64 sq ft and had a fuel economy of 32.5 mpg.
From page 432...
... ICP) 2008 Example Vehicle Low Rolling Resistance 1.9% 0.981 0.932 3.018 6.8% 33.1 $5 $5 $5 $2.63 Tires - 1 ROLL1 Low Friction Lubricants - 1 0.7% 0.993 0.925 2.997 7.5% 33.4 $3 $3 $3 $4.29 LUB1 6 Speed Automatic 1.3% 0.987 0.913 2.958 8.7% 33.8 $37 $34 $31 $28.46 Transmissionc 6 SP AT with Improved Internals IATC Aero Drag Reduction - 1 2.3% 0.977 0.892 2.890 10.8% 34.6 $39 $37 $33 $16.96 AERO1 Engine Friction Reduction - 1 2.6% 0.974 0.869 2.815 13.1% 35.5 $48 $48 $48 $18.46 EFR1 Electric Power Steering 1.3% 0.987 0.858 2.779 14.2% 36.0 $87 $82 $74 $66.92 EPS Mass Reduction - 2.5% 0.8% 0.992 0.851 2.756 14.9% 36.3 $22 $22 $22 $27.50 MR2.5 (-87.5 lbs)
From page 433...
... DVVL) Cylinder Deactivation 0.0% 1.000 0.479 1.553 52.1% 64.4 DEACD Cooled EGR - 2 1.4% 0.986 0.473 1.532 52.7% 65.3 $364 $343 $310 $260.00 CEGR2 56% DS 27 bar BMEP Totals Relative to Null Vehicle 52.7% 0.473         $3,697 $3,559 $3,376 $70.12 Null Vehicle - 2008 MY 5.0% 0.950 $78 $74 $67 $15.49 Vehicle 2008 MY Vehicle - 2016 MY 13.6% 0.864 $374 $356 $330 2017 MY- 2025 MY 32.0% 0.680 $1,912 $1,855 $1,800 $59.72 Beyond 2025 MY 15.2% 0.848         $1,333 $1,274 $1,179 $87.62 a Null vehicle: I4, DOHC, naturally aspirated, 4 valves/cylinder PFI fixed valve timing and 4 speed AT.


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