The National Academies Press

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Pages 58-92

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From page 59... ... III-1 The primary objective of the process control manual is to ensure that bonded repair and retrofit of concrete structures using FRP composites are conducted in a manner that conforms to contractual and regulatory requirements. Conformance of the contractor's work to the requirements is verified on the basis of objective evidence of quality. Read the entire page →
From page 60... ... project manager, or technical department managers, as appropriate. The QA manager also identifies the corrective measures for all noncompliances with the QA program. Read the entire page →
From page 61... ... subcontractors. Receive and review staff comments on the quality of the work and take action as required. Read the entire page →
From page 62... ... 5. Advise the resident engineer of potential or existing quality problems. Read the entire page →
From page 63... ... could cause delays and possible loss of a construction season. Read the entire page →
From page 64... ... part of this general subject, also is a frequent cause for change order claims in this category. Safety and Health Requirements Failure to comply with local codes can result in lawsuits, charge-backs, or awards against the design engineer. Read the entire page →
From page 65... ... 2.2.3.1 Claims and Change Orders 1. Implement specified procedures for handling and resolving claims, requests for extra compensation, time extensions and change orders. Read the entire page →
From page 66... ... process, who implements it, who monitors it and who has the ultimate responsibility. Section 2 Quality Review -- Identify the internal unit level reviewer delegated to conduct primary QA reviews, the schedule for such reviews, and the format of the reviews. Read the entire page →
From page 67... ... 2.2.7.2 Material Qualification and Acceptance (QAP 7) The FRP materials should be qualified on the basis of the plans and performance specifications requirements. Read the entire page →
From page 68... ... records and test results related to the FRP material should be retained. It should include delamination repair, on-site bond tests, anomalies and correction reports, and all physical test results from the designated laboratories. Read the entire page →
From page 69... ... FORM NO. QAP 1 Project Start-Up Requirements Project No: _________________ Project Name: ______________________________________ YES NO N/A _____ _____ _____ 1. Read the entire page →
From page 70... ... Remarks: ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ Reviewer/Date: _______________________________ Resident Engineer/Date: _______________________________ III-12 Read the entire page →
From page 71... ... FORM NO. QAP 2 Contract Documents Project No: _________________ Project Name: ______________________________________ YES NO N/A _____ _____ _____ 1. Read the entire page →
From page 72... ... FORM NO. QAP 3 Specifications Review Checklist Project No: _________________ Project Name: ______________________________________ YES NO N/A _____ _____ _____ 1. Read the entire page →
From page 73... ... FORM NO. QAP 4 Drawing Review Checklist Project No: _________________ Project Name: ______________________________________ YES NO N/A _____ _____ _____ 1. Read the entire page →
From page 74... ... FORM NO. QAP 5 Staffing and Staff Qualification Project No: _________________ Project Name: ______________________________________ YES NO N/A _____ _____ _____ 1. Read the entire page →
From page 75... ... FORM NO. QAP 6 Miscellaneous Contractual Provisions Project No: _________________ Project Name: ______________________________________ YES NO N/A _____ _____ _____ 1. Read the entire page →
From page 76... ... FORM NO. QAP 7 Material Qualification and Acceptance Project No: _________________ Project Name: ______________________________________ YES NO N/A _____ _____ _____ 1. Read the entire page →
From page 77... ... FORM NO. QAP 8 Removal of Defective Concrete and Restoration of Section Project No: _________________ Project Name: ______________________________________ YES NO N/A _____ _____ _____ 1. Read the entire page →
From page 78... ... FORM NO. QAP 9 Inspection - Surface Preparation Project No: _________________ Project Name: ______________________________________ YES NO N/A _____ _____ _____ 1. Read the entire page →
From page 79... ... FORM NO. QAP 10 Application Conditions Project No: _________________ Project Name: ______________________________________ YES NO N/A _____ _____ _____ 1. Read the entire page →
From page 80... ... FORM NO. QAP 11 FRP Application Process (Wet Lay-Up Systems) Read the entire page →
From page 81... ... _____ _____ _____ – Is rolling done in the fill direction end to end, and then the warp direction, for bidirectional fiber sheets? _____ _____ _____ – Is there excessive force or sharp metal rollers involved that could damage the fibers? Read the entire page →
From page 82... ... _____ _____ _____ – Is the surface of FRP system prepared according to the contract drawings and the manufacturer's recommendation to receive coating? _____ _____ _____ – Are solvent wipes used for surface cleaning? Read the entire page →
From page 83... ... FORM NO. QAP 12 FRP Application Process (Precured Systems) Read the entire page →
From page 84... ... 6. Curing and Final Coating _____ _____ _____ – Is the FRP system allowed to cure according to contract drawings and the manufacturer's recommendations? Read the entire page →
From page 85... ... FORM NO. QAP 13 FRP Application Process (Near Surface Mounted Systems) Read the entire page →
From page 86... ... FORM NO. QAP 14 Identification of Defective Work Project No: _________________ Project Name: ______________________________________ YES NO N/A _____ _____ _____ 1. Read the entire page →
From page 87... ... FORM NO. QAP 15 Postapplication - Quality Control Tests Project No: _________________ Project Name: ______________________________________ YES NO N/A _____ _____ _____ 1. Read the entire page →
From page 88... ... FORM NO. QAP 16 Claims and Change Orders Project No: _________________ Project Name: ______________________________________ YES NO N/A _____ _____ _____ 1. Read the entire page →
From page 89... ... FORM NO. QAP 17 Schedule Monitoring Project No: _________________ Project Name: ______________________________________ YES NO N/A _____ _____ _____ 1. Read the entire page →
From page 90... ... FORM NO. QAP 18 Estimates and Payments Project No: _________________ Project Name: ______________________________________ YES NO N/A _____ _____ _____ 1. Read the entire page →
From page 91... ... FORM NO. QAP 19 Daily Inspectors Reports (DIR) Read the entire page →
From page 92... ... FORM NO. QAP 20 Construction Close-Out Project No: _________________ Project Name: ______________________________________ YES NO N/A _____ _____ _____ 1. Read the entire page →

From page 59...

... III-1 The primary objective of the process control manual is to ensure that bonded repair and retrofit of concrete structures using FRP composites are conducted in a manner that conforms to contractual and regulatory requirements. Conformance of the contractor's work to the requirements is verified on the basis of objective evidence of quality.