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Product Modularity: A Key Concept in Life-Cycle Design
Pages 17-22

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From page 17...
... For the past several years we at Stanford University have been developing evaluation metrics of modular designs from different perspectives. Such metrics should lead to design charts that enable engineers to achieve modules with an optimum lifecycle balance.
From page 18...
... . Designers must critically evaluate what features require variety, they must identify core platforms with standard features, and they must modularize the design for efficient supply chain and manufacturing.
From page 19...
... 1 00% 90% ,, 80% . _ to Cal o Q 70% 60% 50% 40% 30% 20% 10% 0% ~ ~- -I ~ ~ ,.~ ~d \ \ \ \ \ \ 1 1 1 1 1 1 1 1 1 1 1 ' 1 2 4 6 8 10 12 14 16 18 20 22 24 26 Process Sequence FIGURE 3 DFV Chart 2 Commonality versus manufacturing process sequence.
From page 20...
... This analysis led to a redesign that cut down the sort bin count to two and the disassembly time to one-third and that improved the scrap rate to 20 percent. Thus, the chart helps designers to select materials, processes, and assembly methods for various components, as well as to make advanced plans for the recycling process.
From page 21...
... These methods also have provided guidance for student design teams in Stanford's graduate course on design for manufacturability. Although the teams felt the metrics and charts helped them analyze current weaknesses and generate improvements, they felt they fall far short of a general methodology for modular designs.
From page 22...
... Pp. 499-506 in ASME Design Technical Engineering Conference Series, September 1995.


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